Our Capabilities

What We Do

Granulation Line Expertise

Comprehensive supply and support for high-shear mixers, fluid bed dryers, Coating, cone mills, and rollers—ensuring optimal particle sizing and blend uniformity.

Premium Spare Parts

Sourcing and supplying precision-engineered, OEM-quality mechanical and electrical components designed to withstand rigorous manufacturing environments.

Technical Services

Preventive maintenance, emergency repairs, equipment calibration, PLC & software related issues and troubleshooting handled by experienced technicians.

Cross-Industry Solutions

While deeply rooted in strict pharmaceutical standards (cGMP), we seamlessly adapt our robust engineering solutions for food, cosmetics, and fine chemicals.

Our Commitment

To deliver reliable parts, rapid response times, and unparalleled technical expertise, ensuring your manufacturing processes remain safe, efficient, and uninterrupted.

About Pharma Retrofit Technology (PRT)

Who We Are

PRT is formed by technocrats with a profound engineering background and core experience (more than 15 years) in machine design, manufacturing, and execution within premium pharmaceutical firms. We are primary specialists in manufacturing high-efficiency pharmaceutical equipment spares for Granulation machines.

Our Unique Selling Proposition (USP)

Our absolute USP is uncompromising Quality and strict compliance with Timelines. We engineer each component for higher operational efficiency and total operator safety.

Our Core Commitment

Understanding that critical spares directly impact your manufacturing timeline, we promise an expert service response within 24 hours of feedback.

Our Core Objectives

Use past core design knowledge to optimize factory productivity.

Focus continuously on improving existing machine performance.

Fulfill and always exceed customer expectations seamlessly.

Fast turnarounds: Critical support inside 24 Hours.

Our Products & Parts Range

We design and manufacture high-tech process equipment compliant with global standards.

Control Layer: PLC & HMI Upgradation

Hardware/Firmware Migration: Upgrading legacy PLC processors, I/O modules, or firmware to current, supported standards to improve processing speed and system reliability. Red
HMI Modernization: Replacing obsolete operator panels with modern Touch HMIs, including migrating and optimizing existing graphics, alarms, and tag databases.
Enhanced Diagnostics: Implementation of improved system-level diagnostics and communication protocols (e.g., Profinet, Ethernet/IP) for better troubleshooting.

Supervisory Layer: 21 CFR Part 11 SCADA IPC Integration

Integration of a new Industrial PC (IPC) running a SCADA system fully configured to meet FDA 21 CFR Part 11 regulations for electronic records and electronic signatures.
Security & Access Control: Implementation of unique user IDs, role-based access control (RBAC), and integration with corporate active directory (if required).
Audit Trail Generation: Configuration of secure, computer-generated, time-stamped audit trails that record the date, time, and author of all operator actions and system changes.
Electronic Signatures: Setup of secure dual-verification signatures for critical process actions, batch approvals, or setpoint changes.
Data Integrity & Archiving: Configuration of secure, tamper-proof historical data logging, automated backup routines, and secure reporting tools.

Software Engineering & Integration Services

Application Development: Modifying and optimizing existing PLC code to seamlessly interface with the new SCADA layer and support compliance tagging.
Existing Unit Integration: Interfacing the new IPC and software with the legacy machine's instrumentation, drives, and network infrastructure without disrupting existing mechanical operations.
Communication Drivers: Configuring drivers to ensure seamless data flow between the PLC and the new SCADA platform.

Mechanical & Upgradation

Upgradation with advanced features
Mechanical components (RMG Blades, Screens)
All types of specialized Process Valves
Consumable items like high-grade FBD Bags

Auxiliary Equipment

Vacuum Tray Dryer & Oscillating Grinder
Vibro Sifter & High-speed Multimill Units
Starch Preparation & System Buffer Vessels
Lifting, Positioning Devices & Top Tippers

Process Control & Automation

Sensors: Temperature sensors (RTDs like Pt100, Thermocouples), Proximity sensors, Pressure transmitters & level sensors.
Switches & Controllers: Limit, micro & safety switches, PLCs, HMI touchscreens, Contactors, relays, VFDs, & circuit breakers.
Control Valves: Pneumatic diaphragm control valves, Proportional valves and modulating valves.
Gauges: Sanitary pressure gauges, Temperature gauges and magnehelic differential pressure gauges.

Fluid Handling, Piping & Sealing

Steam Valves: Sanitary butterfly/ball valves, Steam traps, PRVs, and isolation valves.
Gaskets: Triclamp gaskets (EPDM, PTFE, Silicone, Viton), Inflatable Gaskets (FBD bowls, coater/isolator doors).
Tubing & Fittings: Platinum-cured silicone tubing, PU Tubings, Push-in fittings, connectors, manifolds, & FRL units.
Seals, Nozzles & Filters: Single/double mechanical seals, CIP rotating balls, atomizing nozzles, HEPA/ULPA, sintered mesh & FBD finger bags.

Power Transmission & Motion

Motors: Flame-proof / explosion-proof motors, Servo and stepper motors.
Gearboxes: Worm, helical, and planetary gearboxes to control torque and speed.
Bevel Gears: Used to change the direction of shaft rotation in tablet presses.
Rollers: Guide and track rollers for conveyor systems & blistering machines.

Air Pollution Control & Ventilation

We shall engineer, manufacture, and supply high-efficiency air management systems designed to meet stringent environmental compliance. The scope includes:

Air Processing Units (APUs): Custom-engineered ventilation systems designed for optimal airflow and climate control.
Dust Collectors: Heavy-duty, high-efficiency particulate collection systems engineered to capture dry contaminants.
Wet Scrubbers: Advanced neutralizing systems designed for the removal of corrosive gases and hazardous vapors.
Duct Cleaning Systems: Industrial-grade maintenance systems designed for thorough removal of dust and microbial debris.

All units delivered complete with integrated controls and performance guarantees.